Pipe Welding

JACKSUN XCEL 810 G

AWS A5.5: E8010-G

JACKSUN XCEL 810 G is a cellulosic-coated, high-strength pipe welding electrode developed for onshore and offshore pipelines, refinery piping, and high-strength structural applications.
Provides deep penetration and strong arc force for open root joints.
Suitable for API 5L X52–X80 line pipe steels.
Delivers fast-freezing slag that supports vertical-up and overhead positions (5G/6G).
Excellent for root, hot pass, fill, and cap welding.
Specifically engineered for cross-country pipeline construction where high strength and toughness are required.(As per AWS A5.5 E8010-G / EN ISO 2560-A E 55 3 C 21)

1. Typical Chemical Composition of Weld Metal (% by weight)

C	Mn	Si	S	P	Ni	Cr	Mo
≤ 0.20	0.50 – 1.20	≤ 0.60	≤ 0.030	≤ 0.030	≤ 1.00	≤ 0.030	≤ 0.50

2. Typical Mechanical Properties of Weld Metal

Property	UTS (MPa)	Yield Strength (MPa)	Elongation (%)	Impact Toughness (J @ -20 °C)
Typical Values	570 – 620	490 – 540	22 – 28	40 – 60

3. Dimension, Current Condition & Packing Data (SMAW Welding)

Size (mm)	Size (inch)	Current Range (A)	Polarity	Voltage (V)	Packing (5 kg)	Packing (20 kg)
2.5	3/32	50 – 90	DCEP (DC+)	20 – 22	✔	✔
3.2	1/8	80 – 130	DCEP (DC+)	22 – 24	✔	✔
4.0	5/32	110 – 170	DCEP (DC+)	24 – 26	✔	✔
5.0	3/16	140 – 210	DCEP (DC+)	26 – 28	✔	✔

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