Pipe Welding

JACKSUN ULTRA 845 P2 H4R

AWS A5.5: E8045-P2

JACKSUN ULTRA 845 P2 H4R is a low-hydrogen, basic-coated, iron-powder electrode engineered for pipe welding and pressure vessel fabrication where higher strength and improved notch toughness are required.

  • Specially formulated for P2 group steels (Cr-Mo steels) as per ASME Section IX.
  • Provides excellent arc stability, minimal spatter, easy slag removal, and smooth bead finish.
  • Ensures low hydrogen levels (≤ 4 ml/100 g weld metal), meeting H4R classification for moisture resistance.
  • Suitable for root, fill, and cap passes in pipelines, boilers, and refinery piping.
Technical Data

Product Specifications

1. Typical Chemical Composition

CMnSiCrMoSPFe
≤ 0.120.80 – 1.20≤ 0.900.40 – 0.650.45 – 0.65≤ 0.020≤ 0.025Balance

2. Typical Mechanical Properties

PropertyUTS (MPa)Yield Strength (MPa)Elongation (%)Impact Toughness (J @ -30 °C)
Requirement≥ 550≥ 460≥ 20≥ 27
Typical Values580 – 630500 – 56022 – 2640 – 65

3. Dimension, Current Condition & Packing Data (SMAW Welding)

Size (mm)Size (inch)Current Range (A)PolarityVoltage (V)Packing (5 kg)Packing (20 kg)
2.53/3270 – 110DCEP/DCEN (DC±)20 – 22
3.21/890 – 140DCEP/DCEN (DC±)22 – 24
4.05/32120 – 180DCEP/DCEN (DC±)24 – 26
5.03/16160 – 220DCEP/DCEN (DC±)26 – 28
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