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Low Alloy Steel

ROYAL PRIME 91B3

AWS/ASME: A5.29 E91T1-B3

ROYAL PRIME 91B3 is a low alloy flux-cored wire specially designed for welding 2.25% Cr – 1% Mo creep-resistant steels. It provides weld metal with excellent creep strength, oxidation resistance, and toughness for high-temperature service. Applications include boilers, power plants, petrochemical refineries, heat exchangers, and pressure vessels.

1. Typical Chemical Composition of Weld Metal (% by weight)

C Mn Si Ni Mo Cu Cr P S
0.05 – 0.12 0.50 – 1.25 0.35 – 0.80 0.90-1.20 2.00 – 2.50 ≤0.03 ≤0.03

2. Typical Mechanical Properties of Weld Metal

Property UTS (MPa) Yield Strength (MPa) Elongation (%) Impact Toughness
Typical Values 640 – 760 540 – 580 17 – 24 40 – 55 J @ –29°C

3. Recommended Welding Parameters — A5.29 E91T1-B3

Welding Position Current (A) Voltage (V) Shielding Gas Gas Flow (L/min)
Flat / Horizontal 200 – 400 26 – 36 CO₂ or Ar + 20–25% CO₂ (mix) 15 – 25
Vertical / Overhead 160 – 300 24 – 33 CO₂ or Ar + 20–25% CO₂ (mix) 15 – 25

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