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Low Alloy Steel

ROYAL PRIME 91T-1

AWS/ASME: A5.29 E91T1-G

ROYAL PRIME E91T1-G is a flux-cored wire designed for:Welding low alloy steels requiring high strength welds.Excellent arc stability and smooth bead appearance in all positions.High mechanical properties for structural steel, pressure vessels, bridges, and offshore structures.Minimizes hydrogen-induced cracking with controlled low hydrogen content.Typical Chemical Composition of Weld Metal (% by weight)Typical Mechanical Properties of Weld MetalRecommended Welding Parameters — A5.29 E91T1-G

1. Typical Chemical Composition of Weld Metal (% by weight)

C Mn Si Ni P S Ni Cr Mo
0.50 – 1.75 0.20 – 0.80 1.75– 2.75 ≤0.03 ≤0.03 ≤0.50 ≤0.30 ≤0.20

2. Typical Mechanical Properties of Weld Metal

Property UTS (MPa) Yield Strength (MPa) Elongation (%) Impact Toughness (J @ -20 °C)
Typical Values 600 – 680 520 – 610 22 – 26 35 – 50

3. Recommended Welding Parameters — A5.29 E91T1-G

Welding Position Current (A) Voltage (V) Shielding Gas Gas Flow (L/min) Polarity
Flat / Horizontal 200 – 320 26 – 32 100% CO₂ or Ar + CO₂ (75/25) 15 – 25 DCEP
Vertical / Overhead 160 – 280 25 – 30 100% CO₂ or Ar + CO₂ (75/25) 15 – 25 DCEP

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